Machining Once the MetalGrade Express has Cleaning

3.06

6. Health and safety

As long as normal good practices are observed MetalGrade Express can be safely used. A fully detailed Material Safety Data Sheet is included with the set.The information provided in this Instruction for use sheet is intended as a general guide only. Users should determined the suitability of the product for their own particular purposes by their own tests. 98 onto the prepared area, working the material into any cracks and surface defect. If Reinforcement Bandage is used to strengthen the repair, the bandage should be impregnated with MetalGrade Express, or the bandage should be laid over the surface of the MetalGrade Express and pressed into the surface. Additional MetalGrade Express should then be applied over the surface. Once the MetalGrade Express has reached initial set the material can be separated from surfaces treated with release agent. When MetalGrade Express is being used to repair leaking pipes, the flow through the pipe should be discontinued until the repair is made and the MetalGrade Express is set. Any leaking fluid must be wiped from the prepared surface before undertaking the repair.

4. Machining Once the MetalGrade Express has

cured for the minimum time indicated in the Curing Properties Section of the product specification sheet, sanding, grinding and machining etc. can be carried out using standard engineering practices.

5. Cleaning

All equipment should be cleaned IMMEDIATELY after each use with a Cleaner. Failure to follow this procedure will result in application equipment becoming unusable. Repairing stripped threads Small pump housing repair 3.06 99 3.06 300 Product specification sheet – Metalgrade Rebuild Product Description Identification Application Data PRODUCT NAME PRODUCT NO KIT CONSISTS OF Metalgrade Rebuild Product No 101-659243 933 g Base + Activator Engineering Repair Compound Metalgrade Rebuild 1 Mixing Container 0,5 ltr Engineering Repair 1 Pair of Gloves Compound 1 Spatula Gross Weight: 1,08 kg 1 Applicator Supplied complete with all 1 Roll reinforcement bandage necessary equipment all in one 1 Technical Data Sheet Chemical resistance Suitable for permanent immersion at 0 °C 68 °F in a limited range of chemicals. For a more detailed description refer to the Chemical Resistance Chart. Manufactured under a quality program certified to ISO 9002 Health and Safety As long as good practice is observed MetalGrade Rebuild can be safely used. Wearing of rubber gloves is advisable during use. Prior to using this product please consult the Safety Data Sheet provided with each packaged product. Mixing Ratio Mixing Ratio Pot Life mins Volume Weight Working Life Activator Base Activator Base 5 °C 10 °C 15°C 0 °C 5 °C 30 °C 35 °C 40 °C 1 1 ,5 18 15 13 1 10 9 6 Curing Time Curing Times in minutes at 5 °C 10 °C 15 °C 0 °C 5 °C 30 °C 35 °C 40 °C ambient temperature Initial Setting Light Loading 50 45 40 35 30 5 15 Machining 100 70 60 55 50 45 35 5 Full Mechanical Strength 8 days 6 days 5 days 4 days 3 days 3 days 48h 4h Full Chemical Resistance 14 days 10 days 9 days 7 days 5 days 4 days 3 days days Activator Component Base Component Appearance Colour Appearance Colour Paste Beige Paste Metallic Grey Technical Data PhysMec Properties Density gcm 3 Volume Solids Volume Capacity Slump Resistance Activator Base Mixed cc1000gm 15 mm thickness 1,7 1,9 1,85 100 540 Excellent Recommended Temperature Limits For Application: 5 °C TO 40 °C Compressive Strength ASTM D695 55 MPa 8000 psi Tensile Shear Adhesion ASTM D100 19 MPa 800 psi Flexural Strength ASTM D790 38 MPa 5600 psi Corrosion Resistance ASTM B117 5000 hours Hardness Shore D ASTM D46 80 Hardness Rockwell R ASTM D785 100 Nuclear Decontamination BS 447 Part 1 Excellent Dry heat Wet heat Minimum temp + 90 °C 195 °F + 80 °C 176 °F - 0 °C - 4 °F Values are determined after 48 hours at 0 °C Service Temperatures 3.06 301 Instructions for use Before proceeding, please read the following information application carefully to ensure that proper procedures are fully understood. Hole in metal casing Worn spline MetalGrade Rebuild is a dual component, solvent free, synthetic metal repair compound. Areas of application : Worn or damaged shafts, oversized bearing housing, cracked casings, distorted flange faces, cracked engine blocks, sloppy keyways, scored hydraulic rams etc.

1. Surface preparation