Architecture and hardw are configuration Architecture of the PLC softw are
3.5.7 Architecture and hardw are configuration
Th e co n t ro l syst em is d ivid ed in t o m o d u les acco rd in g t o fu n ct io n al gro u p in gs. Th is ap p lies t o t h e circu it d iagram , t h e arran gem en t o f t h e swit ch cabin et an d st ru ct u re o f t h e PLC so ft ware. Th e fu n ct io n al m o d - u les d o n o t n ecessarily co rresp o n d t o t h e m ech an ical st ru ct u ral u n it s – in so m e cases sim ilar fu n ct io n s su ch as all em ergen cy st o p circu it s, all p ro t ect ive grilles an d t h e lu bricat io n are gro u p ed t o get h er. Criteria u sed to d eterm in e th e con trol stru ctu re in clu d e th e logical an d fu n ction al coh eren ce between d ifferen t system elem en ts an d th e m in i- m ization of in terfaces between th e in d ivid u al grou p s of fu n ction s. A well d esign ed arch itectu re of th e con trol system en h an ces clarity an d tran s- p aren cy of th e electrical d ocu m en tation an d th u s red u ces th e tim e sp en t in d esign an d start-u p as well as in trou blesh oootin g d u rin g p rod u ction .3.5.8 Architecture of the PLC softw are
Th e PLC so ft ware is d esign ed t o co rresp o n d t o t h e fu n ct io n al gro u p in gs o f t h e circu it d iagram . Fu n ct io n al seq u en ces, in p art icu lar t h o se u sed 101 Press control systems Fig. 3.5.5 PLC European manufacturer Metal Forming Handbook Schuler c Springer-Verlag Berlin Heidelberg 1998 fo r wo rkp iece h an d lin g an d d ie ch an gin g, are p ro gram m ed u sin g seq u en t ial p ro gram m in g m et h o d s. W h ere fast resp o n se t im es are called fo r, t h e relevan t PLC in p u t sign als are d efin ed as in t erru p t in p u t s wh ich , as t h e n am e su ggest s, in t erru p t cyclically p ro cessed co n t ro l so ft - ware fu n ct io n s an d t rigger a resp o n se p ro gram wh ich resp o n d s t o ext er- n al even t s in an ext rem ely sh o rt t im e.3.5.9 Future outlook
Parts
» Forming M ethods of forming and cutting technology .1 Summary
» Dividing M ethods of forming and cutting technology .1 Summary
» Combinations of processes in manufacturing
» Deformation and material flow
» Formability Basic terms .1 Flow condition and flow curve
» Units of measurement Basic terms .1 Flow condition and flow curve
» Press frame Press types and press construction
» Slide drive Press types and press construction
» Drive systems for deep draw ing presses
» Draw cushions Press types and press construction
» Clutch and brake M echanical presses .1 Determination of characteristic data
» Longitudinal and transverse shaft drive
» Gear drives Press crow n assembly
» Pneumatic system Hydraulic system
» Lubrication M echanical presses .1 Determination of characteristic data
» Hydraulic oil Hydraulic presses .1 Drive system
» Stroke limitation and damping Slide locking
» Die clamping devices Changing dies .1 Die handling
» Electrical components of presses Operating and visualization system
» Structure of electrical control systems
» Functional structure of the control system M ajor electronic control components
» Architecture and hardw are configuration Architecture of the PLC softw are
» Future outlook Press control systems .1 Functions of the control system
» Legislation Press safety and certification .1 Accident prevention
» European safety requirements Press safety and certification .1 Accident prevention
» CE marking Press safety and certification .1 Accident prevention
» M easures to be undertaken by the user
» Safety requirements in the USA
» Casting components for presses
» Die development Principles of die manufacture .1 Classification of dies
» Die materials Casting of dies
» Try-out equipment Principles of die manufacture .1 Classification of dies
» Transfer simulators Principles of die manufacture .1 Classification of dies
» M aterials for sheet metal forming
» Friction, w ear and lubrication during sheet metal forming
» Hydro-mechanical deep draw ing
» Active hydro-mechanical draw ing
» Coil lines 3c handbook metal forming
» Production lines for the manufacture of flat radiator plates
» Lines for side member manufacture
» Destackers and blank turnover stations
» Press lines Sheet metal forming lines .1 Universal presses
» Transfer presses for small and medium sized parts
» Large-panel tri-axis transfer presses
» Crossbar transfer presses Sheet metal forming lines .1 Universal presses
» Presses for plastics Sheet metal forming lines .1 Universal presses
» Stacking units for finished parts
» Control systems for large-panel transfer presses
» Blanking processes 3c handbook metal forming
» Blanking lines Shearing lines .1 Slitting lines
» High-speed blanking lines Shearing lines .1 Slitting lines
» Lines for the production of electric motor laminations
» Production and processing of tailored blanks
» Perforating presses Shearing lines .1 Slitting lines
» Control systems for blanking presses
» Fine blanking process Fine blanking
» Fine blanking materials, forces, quality characteristics and part variety
» Fine blanking tools Fine blanking
» Fine blanking presses and lines
» Roll forming and variety of sections
» Roller straightening Bending .1 Bending process
» Layout Organization of stamping plants .1 Design
» Quality assurance through quality control
» Types of hydroformed components
» Fields of application Process technology and example applications .1 Process technology
» Feasibility studies Component development .1 User-oriented project management
» Component design Component development .1 User-oriented project management
» M aterials and heat treatment
» Preforms and preparation M aterials and preforms for producing hydroformed components
» General Presses for hydroforming
» Technical and economic considerations
» General 3c handbook metal forming
» Workpiece properties Benefits of solid forming .1 Economic aspects
» M aterials M aterials, billet production and surface treatment
» Surface treatment M aterials, billet production and surface treatment
» The formed part Formed part and process plan
» Process plan Formed part and process plan
» Forw ard tube extrusion Backw ard cup extrusion and centering
» Reducing open die forw ard extrusion
» Ironing Upsetting Force and w ork requirement
» Loading station Part transfer
» Transfer study Part transfer
» Die closing systems multiple-action dies
» M echanical presses Presses used for solid forming .1 Choice of press
» Hydraulic presses Presses used for solid forming .1 Choice of press
» Supplementary equipment Presses used for solid forming .1 Choice of press
» Special features of hot and w arm forming lines
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