Raw Materials Pulping Laboratory Paper

ISBN : 978-602-17761-0-0 9 © 2013 Published by Center for Pulp and Paper through REPTech2012 oil palm empty fruit bunches EFB ratio and cooking time on pulp and paper qualities.

2. Materials and Methods

Concentrations of ethanol, cooking temperature and time have been considered as important process variables. Ratio of cooking liquor to solid raw material and concentration of organic solvent were selected as low as possible for the purpose of chemical saving. A total of 26 pulping trials were conducted in this work by varying the cooking parameters.

2.1 Raw Materials

Oil palm empty fruit bunches used in this study was obtained in processed form ibre strands. The EFB was cut to 2.5 cm length, washed to remove dirt, air dried and stored in an air-dry condition. Moisture content for the EFB was 13.60 oven-dry basis.

2.2 Pulping

The EFB were pulped using a Parr pressure vessel, an 8 L cylindrical batch reactor heated by electrical wires. The reactor was equipped with control unit to monitor pressure and temperature. In this study, organosolv pulping of EFB was done by varying the ethanol concentration, cooking temperature, liquor to EFB ratio and cooking time Table 1: a. Ethanol concentration : 40, 45 and 50 b. Cooking temperature o C: 175, 185 and 195 c. Liquor to EFB ratio L: EFB: 4.5, 5, 6 and 12 d. Cooking time min: 60, 90 and 120 At the end of digestion, the softened EFB was disintegrated for ive minutes in a hydropulper, washed on a screen and screened bya fractionators Somerville type with a screen plate of 0.20 mm slits. The total pulp yield was calculated as the sum of the screened pulp yield and the sieves. Kappa number was determined according to TAPPI Test Methods T 236 cm-85 1994 [6].

2.3 Laboratory Paper

The laboratory paper was made by a handsheet machine British Handsheet Machine according to TAPPI T 205 om-88 “Forming handsheets for physical tests of pulp” [6]. The structural, mechanical and optical properties of these papers were measured according to TAPPI T 220 om-88 “Physical testing Table 1. The Pulping Conditions Employed Experiments Cooking time min Cooking temperature o C Ethanol concentration Liquor to EFB ratio L: EFB 1 120 185 50 12 2 120 185 50 10 3 120 185 50 12 4 120 185 50 12 5 120 185 50 8 6 90 185 50 8 7 90 185 50 6 8 90 185 50 4 9 90 185 50 6 10 120 195 50 6 11 60 185 45 6 12 60 185 50 5 13 60 185 50 4.5 14 90 185 40 4.5 15 60 185 45 4.5 16 90 185 50 4.5 17 60 195 50 4.5 18 60 195 40 4.5 19 90 195 45 4.5 20 60 175 50 4.5 21 60 185 45 4.5 22 60 185 45 4.5 23 120 195 50 6 24 60 185 50 6 25 60 185 50 5 26 60 185 50 4.5 10 © 2013 Published by Center for Pulp and Paper through REPTech2012 of pulp handsheets” [6] in a controlled temperature and humidity environment as stipulated in TAPPI T 402 om-93 “Standard conditioning and testing atmospheres for paper, board, pulp handsheets, and related products” [6].

3. Results and Discussion