Fertilization Stage Life Cycle Inventory LCI on Jatropha curcas
This sub unit is used to react free fatty acid and methanol in the presence of sulfuric acid catalyst Figure 3.39.
Figure 3.39 Sub unit of esterification reactor The input on line number 7 is: methanol, sulfuric acid, and water. The
input on line number 4 is: FFA, triglycerides, water, and dirt. While the output on line number 8 is: methyl esters, FFA, triglycerides, methanol, sulfuric acid, water,
and dirt.
The results of biodiesel milling plant survey which implemented in PT.Adaro are as follows:
- Biodiesel plant capacity is 1.1 tons per day - Raw material used in the process is still obtained from the outer city. Based on
the results found in the field, CJCO is purchased from Jakarta and West Nusa Tenggara.
- FFA value of CJCO is higher than 5 i.e. 7 to 11. Thus, esterification process should be followed by transesterification.
- FFA value of CPO is less than 5. Thus it only needs transesterification process.
- Biodiesel plant in PT.Adaro is developed by BPPT Serpong, Indonesia. In general, the existing system of machine equipment consists of : crude oil tank,
degumming tank, degummed oil tank, FFA tank, FFA separator, FFA recovery tank, vacuum evaporator FFA tank, FFA free oil tank, vacuum oil
evaporator tank, salt water tank, alkaline tank, mixing alkaline catalyst tank, mixing acid catalyst tank, washing tank, reactor tank 4 units, vacuum
evaporator biodiesel, esterification reactor 1 unit, transesterification reactor 3 units, QC tank, biodiesel tank 4 units, and pump equipment at each stage.
Conclusion
The conclusions that can be drawn in this chapter are as follows: 1. Palm oil consumes higher input material and energy than Jatropha curcas.
2. Jatropha curcas starts to produce at 4 months the first year, while palm oil starts to produce at 30 months the third year.
3. Intensive application of agro-chemical input fertilizers, herbicides, pesticides, etc. on oil palm and Jatropha curcas occurs during the 1-5 years unstable
production. Stable application occurs when the plants have reached 6-25 years stable production.
4. The life cycle of oil palm is 25 years, while Jatropha curcas can reach up to 50 years, but the effective life cycle is only up to 25 years.
3
OH
2
SO
4
FFA Triglyceride
water dirt
CH
3
OH H
2
SO
4
7 4
8 methyl ester
Triglyceride water
dirt CH
H water
FFA
5. The productivity of oil palm is higher than Jathropa curcas. It can be seen that oil palm productivityis around 21.5tons of FFB per hectare per year around 4.3
tons biodiesel per ha per year, while the productivity of Jatropha curcas is about 5 tons per ha per year around 1.09 biodiesel tons per ha per year.
6. Jatropha curcas consumes higher organic fertilizer than oil palm. On the contrary, oil palm consumes higher NPK fertilizer than Jatropha curcas.
7. Biodiesel production from CPO only needs transesterification process due to the FFA value is lower than 5 other references mention that FFA value is
lower that 2. Biodiesel production from CJCO needs esterification and transesterification process due to the FFA value is higher than 5.