Environment and System of Waste Treatment
89
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
The Company has made policies on energy and committed to ensure that every activity always consider
the safety of environment and energy in an effective and healthy way by minimizing the usage at source
energy and water and by reducing the emission of green house gas.
The Company has decided to reduce the intensity in the usage of energy to 20 in the year 2020.
To achieve the target all parties must always remember and consider the aspects of energy usage on each and
every activity to be taken.
The Company’s production is based on orders, so that the products produced vary from year to year. This is
very closely related to the consumption of energy at times it can be very efficient while others not efficient.
Other factor is the design of machineries of production where it can be very efficient if it compatible to the
design and inefficient if it is incompatible. BMBN IBM FmTJFOTJ OFSHJ
1FSTFSPBO NFNCVBU
LFCJKBLBO UFOUBOH OFSHJ EJNBOB 1FSTFSPBO NFNJMJLJ
LPNJUNFO VOUVL
NFNBTUJLBO CBIXB TFUJBQ LFHJBUBO PQFSBTJOZB TFMBMV
NFNQFSUJNCBOHLBO LFBNBOBO
MJOHLVOHBO TFSUB FOFSHJ
TFDBSB FGFLUJG EBO TFIBU NFMBMVJ
QFOHVSBOHBO QFNBLBJBO TVNCFS CBJL FOFSHJ EBOBJS
EBONFOHVSBOHJFNJTJHBTSVNBILBDBw
1FSTFSPBO UFMBI
NFODBOBOHLBO VOUVL
NFOHVSBOHJ JOUFOTJUBT QFOHHVOBBO FOFSHJ hingga 20 pada tahun 2020.
6OUVLNFOVKVLFBSBIUFSTFCVUTFHFOBQQJIBLIBSVT TFMBMV NFOHJOHBU EBO NFNQFSIJUVOHLBO BTQFL
penggunaan energi pada setiap aktivitas yang hendak dilakukan.
- 2 0 0 0 0 0 0 - 4 0 0 0 0 0 0
- 6 0 0 0 0 0 0 - 8 0 0 0 0 0 0
- 1 0 0 0 0 0 0 0 - 1 2 0 0 0 0 0 0
- 1 4 0 0 0 0 0 0 - 1 6 0 0 0 0 0 0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Pembangkit Listrik Produksi
Kendaraan kWh
Alokasi penggunaan energi primer Diesel
2 0 0 0 0 0 0 0 0 1 5 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0
2 0 0 0 0 1 5 0 0 0
1 0 0 0 0 5 0 0 0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Diesel
Gas Total T O E
kWh T O E
Komposisi Penggunaan Energi Primer Seluruh Perusahaan
Produksi yang dilakukan oleh Perseroan adalah CFSEBTBSLBO PSEFS
TFIJOHHB WBSJBTJ QSPEVL
TBOHBU CFSBHBN EJ TFUJBQ UBIVOOZB BM JOJ TBOHBU NFNQFOHBSVIJ LPOTVNTJ FOFSHJ EJNBOB QBEB
TBBU UFSUFOUV NFOKBEJ TBOHBU FmTJFO EBO EJTBBU MBJOOZB NFOKBEJ LVSBOH FmTJFO BM MBJO ZBOH
NFNQFOHBSVIJ BEBMBI SBODBOHBO NFTJO QSPEVLTJ EJNBOB BLBO NFOKBEJ TBOHBU FmTJFO KJLB TFTVBJ
EFOHBO SBODBOHBOOZB EBO NFOKBEJ TBOHBU UJEBL FmTJFO EJTBBU EJHVOBLBO UJEBL TFTVBJ EFOHBO
rancangannya.
90
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
At present the Company is still using the un-renewable source of energy of natural gas to fulfilll the needs of
production process due to economic and practical reasons. However, the Company is in the process of
using renewable energy, solar cell, for lighting in the pipes storage.
To reduce the usage of natural gas for Generator for electricity the Company has implemented the
following policies:
X
Use capacitor bank;
X
Install inverter to the motor drivers of production;
X
Socialize and implementation to the employees for:
t ODSFBTFUIFUFNQFSBUVSFUPFH t 3FEVDF OVNCFS PG JO UIF 0WFS BQBDJUZ
Rooms;
X
Usage of natural light;
X
Replace bulbs with energy saving from Tube Luminescent to LED bulbs in steps;
X
Replace spot lights in the final inspection coupling and pipes with LED bulbs which only need quarter
of energy compared to existing light;
X
Use the solar cell lights in the areas where electricity is hard to install;
X
Replace ordinary AC with Inverter AC;
X
Manage the quality of electricity;
X
Accelerate the time of start-stop with Single Minute Exchange Die SMED.
As to reduce the usage of natural gas in the furnace, the Company has done the following actions:
X
Increase the efficiency of production by using refractory ceramic in the hardening and tempering
of heat treatment facility;
X
Close the door of the furnace and install software to simulate orders.
- 2 0 0 0 0 0 0 - 4 0 0 0 0 0 0
- 6 0 0 0 0 0 0 - 8 0 0 0 0 0 0
- 1 0 0 0 0 0 0 0 - 1 2 0 0 0 0 0 0
- 1 4 0 0 0 0 0 0 - 1 6 0 0 0 0 0 0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Pembangkit Listrik Produksi
Kendaraan kWh
Alokasi penggunaan energi primer Gas Alam
4BBU JOJ 1FSTFSPBO NBTJI NFOHHVOBLBO TVNCFS FOFSHJ UBL UFSCBSVLBO CFSVQB HBT BMBN EBMBN
NFNFOVIJLFCVUVIBOVOUVLQSPTFTQSPEVLTJ
IBM JOJ LBSFOB BMBTBO LFFLPOPNJBO EBO LFQSBLUJTBO
BNVO EFNJLJBO 1FSTFSPBO UFMBI NFNBOGBBULBO energi terbarukan secara bertahap yaitu
QFOHHVOBBOUFOBHBMJTUSJLTVSZB TPMBSDFMM
VOUVL QFOFSBOHBOEJBSFBNFOZJNQBOBOQJQB
6OUVL NFOHVSBOHJ QFNBLBJBO HBT BMBN ZBOH EJHVOBLBO VOUVL FOFSBUPS 1FNCBOHLJU MJTUSJL
1FSTFSPBO NFOFSBQLBO TFSBOHLBJBO LFCJKBLBO ZBOHNFODBLVQ
X
1FNBOGBBUBOCBOLLBQBTJUPS
X
1FNBTBOHBO JOWFSUFS QBEB NPUPSNPUPS QFOHHFSBLQSPEVLTJ
X
4PTJBMJTBTJ EBO JNQMFNFOUBTJ LF LBSZBXBO untuk:
t .FOBJLLBOTFUUJOHUFNQFSBUVSLFo t .FOHVSBOHJKVNMBIQBEBSVBOHBOZBOH
NFOHHVOBLBO0WFSBQBDJUZ
X
1FNBOGBBUBODBIBZBBMBNJ
X
1FOHBOUJBO MBNQVMBNQV MJTUSJL ZBOH IFNBU FOFSHJ EBSJ MBNQV 5- 5VCF -VNJOFTDFOU
LF
MBNQV-TFDBSBCFSUBIBQ
X
1FOHHBOUJBO MBNQV TPSPU EJ BSFB mOBM inspection coupling dan pipa de ngan
MBNQV - ZBOH IBOZB NFNFSMVLBO EBZB TFQFSFNQBUOZBEBSJMBNQVFLTJTUJOH
X
1FOHHVOBBO MBNQV TPMBS TFM QBEB EBFSBI MBQBOHBOZBOHTVMJUEJKBOHLBVKBSJOHBOMJTUSJL
X
1FOHHBOUJBO JBTB
LF4QMJU OWFSUFS
X
1FNCFOBIBOLVBMJUBTLFMJTUSJLBO
X
.FNQFSDFQBUXBLUVTUBSUTUPQEFOHBO4. 4JOHMF.JOVUFTYDIBOHFJF
4FEBOHLBO VOUVL NFOHVSBOHJ QFNBLBJBO HBT BMBN QBEB GVSOBDF
1FSTFSPBO NFMBLVLBO
LFHJBUBOLFHJBUBOTFCBHBJCFSJLVU
X
.FOJOHLBULBO FmTJFOTJ QSPEVLTJ NFMBMVJ QFSBXBUBO QBOBT QJQB EFOHBO NFMBLVLBO
SFGSBDUPSZ DFSBNJD QBEB GVSOBDF IBSEFOJOH EBOUFNQFSJOH
X
.FOVUVQQJOUVLFMVBSNBTVLQJQBEJGVSOBDF EBO QFOHHVOBBO TPGUXBSF VOUVL NFNCBOUV
TJNVMBTJBOUBSPSEFS
91
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
To save the consumption of fuel oil, some initiatives done include the followings:
X
Optimise operational of loaders and forklift;
X
Test of pick each heavy equipment;
X
Manage the distribution of filling of fuel oil to the heavy equipment.
To ensure that the efficiency system is carried out properly and as expected, therefore energy audit is
done by third party energy auditor who have more competent and experience in the audit energy and the
last energy audit was done in 2012 and will re-audit in 2015.
t 8BUFSDPOTFSWBUJPO
The Company’s strategic plans to achieve the target related to the conservation of water up till 2020.
In carrying out the operation, the majority of water is used for the production among others:
X
Spraying of the pipes from the furnace in quenching and descalling process;
X
The process of NDT and Hydrotest;
X
Process of surface treatment of pipes and couplings;
X
Cleaning of pipes. In maintaining the water supply level and reserving the
environment, especially of source of water, the Company carried out water conservation program through a few
activities such as:
X
Utilizing rain water for quenching and descalling of pipe from the furnace;
X
Use closed loop system for quenching in Heat Treatment process;
X
Recycling water in the NDT process and hydrotest. The Company also manages waste water treatment
from the process of surface treatment phosphate and electroplating with the facility of IPAL Installation
of Waste Water Treatment. The IPAL water process capacity is 9 m
3
per day. The main objective of this water treatment is to reduce the waste the existence
of waste in the water but also to reduce the usage of volume of water from the industrial estate to water the
plants and reuse and recycle waste water to become reusable water for other purposes.
Through the steps above, the Company participated to maintain and preserve water source to be used
according to the strict environment preservation scheme. The Company continuously monitors the
quality of waste water from the processes and return it to the groundgeneral water reservoir, there is no
certain parameters of measurement quality standard of the treatment.
6OUVL NFOHIFNBU LPOTVNTJ .
CFCFSBQB JOJTJBUJGZBOHEJMBLVLBONFODBLVQ
X
0QUJNBTJPQFSBTJPOBM-PBEFSBUBVQVOGPSLMJGU
X
6KJQFUJLQFSVOJUBMBUCFSBU
X
Mengatur distribusi pengisian BBM ke alat berat.
6OUVL NFNBTUJLBO QFOFSBQBO TJTUFN FmTJFOTJ CFSKBMBO TFTVBJ EFOHBO ZBOH EJIBSBQLBO
NBLB
dilakukanlah audit energi dan audit ini dilakukan PMFIQJIBLLFUJHBZBOHNFNQVOZBJQFOHBMBNBO
QFOEJEJLBOZBOHMFCJILPNQFUFOEBMBNIBMBVEJU energi. Terakhir audit energi dilakukan pada
UBIVO EBO BLBO EJMBLVLBO LFNCBMJ QBEB tahun 2015.
t ,POTFSWBTJJS Rencana strategis telah dibuat Perseroan untuk
NFODBQBJ UBSHFU EBO TBTBSBO ZBOH TFIVCVOHBO EFOHBOLPOTFSWBTJBJSTBNQBJUBIVO
BMBN LFHJBUBO PQFSBTJOZB TFCBHJBO CFTBS BJS digunakan untuk keperluan produksi antara lain:
X
1FOZFNQSPUBO QJQB ZBOH CBSV LFMVBS EBSJ GVSOBDF RVFODIJOHEFTDBMMJOH
X
1SPTFT5EBOIZESPUFTU
X
1SPTFTTVSGBDFUSFBUNFOUQJQBEBODPVQMJOH
X
1FNCFSTJIBOQJQB BMBN SBOHLB NFOKBHB LFUFSTFEJBBO BJS
QFSNVLBBO EBO
NFNFMJIBSB LFMFTUBSJBO
MJOHLVOHBO
LIVTVTOZB TVNCFS BJS
1FSTFSPBO NFMBLVLBO LFHJBUBO LPOTFSWBTJ TVNCFS EBZB BJS
NFMBMVJCFCFSBQBLFHJBUBO
ZBLOJ
X
1FNBOGBBUBO BJS IVKBO VOUVL QFOZFNQSPUBO QJQB ZBOH LFMVBS EBSJ GVSOBDF RVFODIJOH
EFTDBMMJOH
X
1FOHHVOBBOBJSEFOHBOTJTUFNUFSUVUVQQBEB QSPTFTRVFODIJOHEJFBU5SFBUNFOUQSPTFT
DMPTFEMPPQ
X
Daur ulang air pada process NDT dan hydrotest.
1FSTFSPBOKVHBNFMBLVLBOQFOHPMBIBOBJSMJNCBI ZBOH CFSBTBM EBSJ QSPTFT TVSGBDF USFBUNFOU
QIPTQBUF EBO FMFDUSPQMBUJOH
EFOHBO TBSBOB 1- OTUBMBTJ 1FOHPMBIBO JS -JNCBI
1- JOJ
NFNJMJLJ CFSLBQBTJUBT QFOHPMBIBO N
3
per IBSJ EBQVO UVKVBO QFOHPMBIBO BJS MJNCBI JOJ
TFMBJO VOUVL NFOHVSBOHJ LBEBS MJNCBI ZBOH EJIBTJMLBO KVHB NFOHVSBOHJ SFEVDF
WPMVNF
BJS EBSJ LBXBTBO ZBOH EJBNCJM VOUVL LFCVUVIBO QFOZJSBNBO UBNBO EBO NFOHLPOWFSTJ SFVTF
SFDZDMF
BJSMJNCBIVOUVLEJKBEJLBOBJSCFSTJIZBOH EJHVOBLBOVOUVLQFOZJSBNBOUBNBO
.FMBMVJ MBOHLBIMBOHLBI
UFSTFCVU 1FSTFSPBO
CFSQBSUJTJQBTJ VOUVL NFNFMJIBSB EBO NFMFTUBSJLBO TVNCFSBJSQFSNVLBBOZBOHEJHVOBLBOTFTVBJLBJEBI
pelestarian lingkungan yang dipegang teguh. Perseroan TFDBSBSVUJOKVHBNFMBLVLBOQFNBOUBVBOBUBTLVBMJUBT
BJSMJNCBIIBTJMPMBIBOZBOHEJLFNCBMJLBOLFUBOBI QFSBJSBO VNVN TFUJBQ CVMBO BTJMOZB NFOVOKVLLBO
UJEBLBEBQBSBNFUFSQFOHVLVSBOZBOHNFMBNQBVJCBLV NVUVZBOHEJQFSTZBSBULBO
92
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
The effort of 3R Reduce, Reuse, Recycle program carried out by the Company needs certain amount of
fund. The return on investment will take some time. Due to the Company has commitment to preserve
environment the infrastructure of using rain water project will still be continued.
t 3FEVDJOHXBUFSQPMMVUJPO
The ratio from the result of reducing the load of polluted water as reported in proper to the total waste
water produced.
The intensity of the waste fluid increased due to additional of waste fluid from the penetrant. The
process of water treatment in IPAL uses a certain amount of chemicals so that if the cost is compared
to the result, it is unfeasible. However, the Company committed to process the waste water treatment
project even though the cost is high.
t 3FEVDJOHBJSQPMMVUJPO
The activity of reducing air pollution is carried out by the Company to conserve the ozone layer. Though
the actual calculation of the potential emission of gas which effect the ozone is not calculated accurately
from the activity of Company’s production, yet the Company is making effort to reduce emission of gas
which may destroy the ozone. The concrete effort of the Company to reduce green house effect of global
warming are :
X
To increase the efficiency of productivity through heat treatment of pipes, refractory ceramic is used
for the hardening furnace and tempering in 2011;
X
Converted source of energy from fuel oil to natural gas since 2005;
X
Installation of scrubber to the electroplating chimney to reduce air pollution;
X
Monitor the source of gas emission at 17 locations of production in every 6 months and mobile gas
emission every yea;.
X
Stop burning rubbish in open air;
X
Carried out reducing green house gas by: - Planting oliana, mango and angsana trees
6QBZB 3 3FEVDF
3FVTF
3FDZDMF
BJS ZBOH EJMBLVLBOPMFI1FSTFSPBONFNFSMVLBOCJBZBZBOH
DVLVQ CFTBS 1FOHFNCBMJBO SFUVSO
EBSJ CJBZB JOWFTUBTJ ZBOH EJLFMVBSLBO DVLVQ MBNB BNVO
LBSFOB1FSTFSPBONFNJMJLJLPNJUNFOLFQFSEVMJBO UFSIBEBQ MJOHLVOHBO NFTLJQVO SFUVSO DVLVQ
MBNBOBNVOJOGSBTUSVLUVSQFNBOGBBUBOBJSIVKBO UFUBQEJCBOHVOEBOEJKBMBOLBO
t Penurunan Beban Pencemaran Air
3BTJP IBTJM QFOVSVOBO CFCBO QFODFNBSBO BJS ZBOH EJMBQPSLBO EBMBN QSPQFS EFOHBO UPUBM BJS
MJNCBIZBOHEJIBTJMLBO
Jumlah Limbah Cair yang Dihasilkan Jumlah Air pada Tahun:
Intensitas Jumlah Limbah Cair yang Dihasilkan terhadap Jumlah Produksi
1231 2064
1233 1612
m
2
Total Produksi 416104
577609 331432
343076 Ton
Intensitas m3Ton 0.296
0.357 -
0.372 0.470
2011 2012
2013
2014
Satuan
OUFOTJUBTKVNMBIMJNCBIDBJSNFOHBMBNJLFOBJLBO BLJCBUBEBOZBUBNCBIBOMJNCBIDBJSZBOHCFSBTBM
EBSJQFOFUSBOU1SPTFTQFOHPMBIBOBJSMJNCBIQBEB 1- NFOHHVOBLBO NFUPEF LJNJBXJ TFIJOHHB
NFNFSMVLBO CBIBO LJNJB EBMBN KVNMBI ZBOH DVLVQCBOZBLTFIJOHHBKJLBEJCBOEJOHLBOEFOHBO
IBTJM QFNBOGBBU BJS IBTJM PMBIBO UJEBL TFCBOEJOH BNVOQFSVTBIBOUFUBQCFSLPNJUNFONFMBLVLBO
QFOHPMBIBO UFSTFCVU NFTLJQVO CJBZB ZBOH dikeluarkan cukup besar.
t 1FOHVSBOHBO1FODFNBSBO6EBSB
LUJmUBTQFOHVSBOHBOQFODFNBSVEBSBEJMBLVLBO oleh Perseroan sebagai bentuk kepedulian
NFOHVSBOHJ MBKV QFOJQJTBO MBQJTBO P[PO 8BMBV TFDBSB LIVTVT CFMVN NFMBLVLBO QFSIJUVOHBO
QPUFOTJ KVNMBI HBT QFNJDV QFOJQJTBO MBQJTBO P[PO EBSJ BLUJWJUBT QSPEVLTJ ZBOH EJMBLVLBO
Perseroan berpartisipasi nyata pada upaya QFOHVSBOHBO FNJTJ HBT QFSVTBL MBQJTBO P[PO
EBQVO LFHJBUBO NFOZFMVSVI ZBOH EJMBLVLBO PMFI 1FSTFSPBO EBMBN SBOHLB NFOHVSBOHJ FGFL
SVNBILBDB HMPCBMXBSNJOH
BEBMBI
X
.FOJOHLBULBO FmTJFOTJ QSPEVLTJ NFMBMVJ QFSBXBUBO QBOBT QJQB EFOHBO NFMBLVLBO
SFGSBDUPSZ DFSBNJD QBEB GVSOBDF IBSEFOJOH EBOUFNQFSJOH
X
,POWFSTJEBSJCBIBOCBLBSTPMBSEJFTFMNFOKBEJ OBUVSBMHBTTFKBLUBIVO
X
1FNBTBOHBOTDSVCCFSEJDFSPCPOHFMFDUSPQMBUJOH VOUVLNFOHVSBOHJQFODFNBSBOVEBSB
X
.POJUPSJOHFNJTJTVNCFSUJEBLCFSHFSBLEJ UJUJLMPLBTJQSPEVLTJTFUJBQCVMBOEBOTVNCFS
FNJTJCFSHFSBLTFUJBQUBIVO
X
5JEBLNFMBLVLBOQFNCBLBSBOTBNQBITFDBSB UFSCVLB
X
.FMBLVLBO QSPHSBN 1FOHVSBOHBO SFFO PVTFBT
NFMBMVJ
1FOBOBNBO QPIPO PMJBOB
NBOHHB EBO
93
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
BOHTBOBZBOHUFSCVLUJNBNQVNFOHVSBOHJ QPMVTJVEBSBEBONFOZFSBQ0
1FOHHVOBBO SFmHFSBOU ZBOH SBNBI lingkungan.
1FOEFLBUBO ZBOH EJHVOBLBO VOUVL NFOHBNCJM TBNQFM EBMBN NFOFOUVLBO OJMBJ LBMPSJ CFSTJI
OFU DBMPSJmD WBMVF
EBO LBOEVOHBO LBSCPO 1FSTFSPBO NFOHHVOBLBO EBUB QFOHVLVSBO EBSJ
LPNQPTJTJ LJNJB CBIBO CBLBS HBT ZBOH EJQBLBJ yang datanya berasal dari laporan secara periodik
ZBOHEJCFSJLBOQFNBTPLHBTBMBN 1
t BNQBL 1FSVCBIBO OFSHJ 1SJNFS UFSIBEBQ NJTJ
4FQFSUJ EJLFUBIVJ CFSTBNB CBIXB TPMBS NFNQVOZBJ EBNQBL ZBOH MFCJI NFSVTBL EBSJ
QBEB HBT BMBN
CFSJLVU BEBMBI FNJTJ ZBOH EJIBTJMLBOTFUFMBIQFSVCBIBOTVNCFSFOFSHJ
CO
2
pada Area Produksi dan Sistem Pembangkit
- 5 0 0 0 0 0 0 0 - 1 0 0 0 0 0 0 0 0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Diesel Gas
kWh
Komposisi Penggunaan Energi Primer Sistem Pembangkit
2 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
2004 2005
2006 2007
2008 2009
2010 2011
2012 2013
2014
Diesel Gas
kW h
Emisi CO2 Sistem Pembangkit
- 5 0 0 0 0 0 0 0 - 1 0 0 0 0 0 0 0 0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Diesel Gas
kWh
Komposisi Penggunaan Energi Primer Produksi
proven to minimise the air pollution and absorb the CO;
- Use user friendly of refrigerant. The approach used to take samples in determining
net calorific value and carbon content, the Company measured the data from the chemical composition of
natural gas supplied from PGN on a periodic basis.
t NQBDU PG UIF DIBOHF JO QSJNF FOFSHZ UP UIF emission
It is known that fuel oil has higher level of damage to the environment compared with natural gas. The
following is the result after the conversion of energy source.
CO
2
UP UIF SFB PG 1SPEVDUJPO BOE FOFSBUJOH System
94
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
2 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Diesel Gas
kWh
Emisi CO
2
Produksi
OUFOTJUBTFOFSHJEBSJHBTQFSN5POQSPEVLTJQBEB QSPTFT BSEFOJOH EBO 5FNQFSJOH EJCBOEJOHLBO
CFSBU0
2
QFSN5POQSPEVLTJ OUFOTJUBT FNJTJ 0
2
QFS L8I MJTUSJL ZBOH EJIBTJMLBOFTBS0
2
yang dihasilkan didapat dari FOFSHJJOQVUEJLBMJGBLUPSFNJTJ0
2
. BLUPS FNJTJ EJBNCJM EBSJ 64 OFSHZ OGPSNBUJPO
ENJOJTUSBUJPO EJNBOB GBLUPS ZBOH EJBNCJM BEBMBI LH 0
2
..UV VOUVL EJFTFM EBO LH0..UVVOUVLHBT
t NJTJNFUBOEBO0
1 2 0 0 0 0 0 1 0 0 0 0 0 0
8 0 0 0 0 0 6 0 0 0 0 0
4 0 0 0 0 0 2 0 0 0 0 0
Diesel Gas
gram 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Emisi Methan Seluruh Perusahaan
2 5 0 0 0 0 2 0 0 0 0 0
1 5 0 0 0 0 1 0 0 0 0 0
5 0 0 0 0 Diesel
Gas gram
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Emisi NO Seluruh Perusahaan
BLUPS FNJTJ EJBNCJM EBSJ 64 OFSHZ OGPSNBUJPO ENJOJTUSBUJPOEJNBOBGBLUPSZBOHEJBNCJMBEBMBI
HSBN..UVVOUVL.FUBOEBO
HSBN..UV VOUVL0
Intensity of energy from gas per mTon production in the Hardening and Tempering processes compared with
weight of CO
2
per mTon of production. Intensity of CO
2
emission per kWh of electricity. The volume of CO
2
produced obtained from the input energy times the emission factor of CO
2
. The Factor of emission is taken from US Energy Information
Administration where the factor taken is 73.15 kf CO
2
MMBtu for fuel oil and 54.01 Kg CO
2
MMBtu for gas.
t NJTTJPOPGNFUIBOFBOE0
The emission factor is taken from the US Energy Information Administration where the factor used is 1
gramMMBtu for Methane and 0.1 gramMMBtu for NO.
95
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
The constraint in reducing the emission stated above is the cost of investment. Top management of the
Company, however, continued those programs as the commitment of preserving the environment and
efficiency will occur by using gas instead of fuel oil for electricity generator machines.
t B[BSEPVTXBTUFUSFBUNFOUTZTUFN
There are a few programs that the Company is under taking as one of the commitment to reducing the
impact of hazardous waste to the environment:
α Installation of Waste Water Treatment plant IPAL IPAL program is made to reduce the impact of waste
fluid from the phosphating and electroplating. The fluid produced from the IPAL process before passing
to the drain it is treated by the Company to ensure that the water meets the requirements of existing
environmental specifications. The test result is checked every month where the measurements is
done by a third party taking samples directly from the locations.
b Closed drain system At present the Company is constructing the close
drain system on the second phase which will separate the rain water and domestic waste water
and waste fluid from the production. Domestic waste water and waste fluid from the production
will pass through close drain system to the water treatment plant.
c Providing temporary storage for hazardous waste The collection of hazardous waste from the
production is collected on a daily basis by HSE team and store in 2 temporary storages which
have been approved by Bapedalda Batam. The waste information is recorded and report to the
related departments in the Company on the status of hazardous waste as a reference to make any
further action.
Reports of waste treatment will be compiled by the Company to make collective data reporting and
submit to the Government as PROPER report on a 3-monthly basis and to UKPUPL every 6 month.
,FOEBMBZBOHEJMBLVLBOEBMBNLFHJBUBOLFHJBUBO QFOHVSBOHBO FNJTJ EJBUBT ZBLOJ CFTBSOZB
CJBZB JOWFTUBTJ ZBOH EJLFMVBSLBO BNVO 5PQ NBOBKFNFO UFUBQ NFOKBMBOLBO QSPHSBN
QSPHSBN UFSTFCVU LBSFOB LPNJUNFO ZBOH UJOHHJ UFSIBEBQ QFMFTUBSJBO MJOHLVOHBO TFSUB FmTJFOTJ
ZBOH BLBO UFSKBEJ EFOHBO QFOFSBQBO HFOTFU berbahan bakar gas.
t 4JTUFN1FOHFMPMBBO-JNCBI
EB CFCFSBQB QSPHSBN ZBOH EJMBLVLBO PMFI 1FSTFSPBO TFCBHBJ TBMBI TBUV CFOUVL LPNJUNFO
VOUVLNFOHVSBOHJEBNQBLQFOHBSVIMJNCBI pada lingkungan yaitu:
B
1FNCVBUBO 1- OTUBMBTJ 1FOHPMBIBO JS -JNCBI
JNBOB 1- JOJ EJCVBU VOUVL NFOHVSBOHJ EBNQBL MJNCBI DBJS ZBOH EJIBTJMLBO PMFI
QSPTFT QFMBQJTBO MPHBN QIPTQIBUJOH EBO FMFDUSPQMBUJOH
JS IBTJM PMBIBO 1- JOJ
TFCFMVN EJCVBOH LFTBMVSBO VNVN LBXBTBO terlebih dahulu dilakukan pengukuran oleh
QJIBL JOUFSOBM 1FSTFSPBO VOUVL NFNBTUJLBO CBIXB BJS MJNCBI IBTJM PMBIBO BEBMBI MBZBL
buang sesuai dengan peraturan lingkungan ZBOH CFSMBLV 1FNBTUJBO IBTJM PMBIBO JOJ
KVHB EJMBLVLBO TFUJBQ CVMBOOZB
EJNBOB pengukurannya dilakukan oleh pihak ketiga
EJMPLBTJUJUJLTBNQMJOHZBOHUFMBIEJUFOUVLBO
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EJNBOB QFNCVBUBO TBMVSBO JOJ EJMBLVLBO VOUVL NFNJTBILBO BOUBSB BJS IVKBO EFOHBO
BJS MJNCBI DBJS EPNFTUJL EBO MJNCBI DBJS QSPEVLTJ -JNCBI DBJS EPNFTUJL EBO MJNCBI
DBJS QSPEVLTJ BLBO EJTBMVSLBO NFMBMVJ QJQB UFSUVUVQNFOVKVLPMBNBSFBTJ
D
1FOZFEJBBO5FNQBU1FOZJNQBOBO4FNFOUBSB -JNCBI 514
1FOHBNCJMBO MJNCBI EBSJ BSFB QSPEVLTJ EJMBLVLBO TFUJBQ IBSJ PMFI UJN 4 VOUVL
LFNVEJBO EJLVNQVMLBO EJ EVB UFNQBU QFOZJNQBOBO TFNFOUBSB 514
ZBOH UFMBI
NFNJMJLJJ[JOEBSJBQFEBMEBBUBN4FMBOKVUOZB QFOEBUBBO MJNCBI EJMBLVLBO EBO EJMBQPSLBO
LFQBEBTFUJBQEFQBSUFNFOUFSLBJUEJMJOHLVOHBO QFSVTBIBBO UFOUBOH TUBUVT MJNCBI ZBOH
dihasilkan sebagai acuan terhadap tindakan ZBOHIBSVTEJMBLVLBOTFMBOKVUOZB
BMBN IBM QFMBQPSBO MJNCBI ZBOH EJIBTJMLBO 1FSTFSPBO NFNCVBU EBUB OFSBDB MJNCBI
dan secara periodik dilaporkan ke pihak 1FNFSJOUBIBOCFSVQBMBQPSBO13013TFUJBQ
CVMBOTFLBMJEBO6,-61-TFUJBQCVMBOTFLBMJ
96
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
d The Company will intensify the waste treatment process by using advanced technology Biocleaner
to process waste fluid from the production to improve the quality standards of domestic waste
fluid. On 2014, technology Biocleaner still build processing to implemented on 2015.
t FSUJmDBUJPOJOOWJSPONFOU
The Company has obtained the certification of Environmental System Management SML ISO
14001:2004. This system of management concentrates on
: a Reduction of polluting the environment;
b Minimise complaints from the communities; c Improve efficiency of the processes;
d Complying to the regulations; e Improve the performance of the management
moral of working; f Improve the satisfaction of the consumer and
increase in sales. To support the SML above, the Company has also
obtained the certification of OHSAS 18001:2007 and SMK3 for K3 System Management and certification
of ISO 9001:2008 for Quality System Management. Application of the above management systems has
a great impact to the performance of the Company towards the environment, health and safety and
quality of products being produced. With these achievements, in 2014, the Company has been
awarded as participation in environmental day 2014 from BAPEDALDA Batam and PROPER Blue in 2014
from the Ministry of Environment and Re-certification of ISO 14001:2004 from the SGS Jakarta.
.BOQPXFS
FBMUIBOE4BGFUZ
t RVBMFOEFSBOE+PC0QQPSUVOJUZ
Steps that the Company takes are as follows: A. Job Opportunity
- Each vacant position is announced to all internal employees and if they are interested
they may submit application for the said positio,
- Job vacancy is announced through printed media and some popular Database such as Job
Street and Jobs DB, - Each qualified candidate will enter into Rene
Portal automatically as to fill job vacancy with all the specifications of the position and may be
read by other internal employees and anyone far away such as in Canada,
- The process of data entering and preliminary E
1FSTFSPBO BLBO NFOJOHLBULBO QFOHPMBIBO
MJNCBI EFOHBO NFOHHVOBLBO UFLOPMPHJ JPDMFBOFS VOUVL NFOHPMBI MJNCBI DBJS IBTJM
QSPEVLTJZBOHCFSUVKVBOVOUVLNFNQFSCBJLJ CBLVNVUVMJNCBIDBJSEPNFTUJL1BEBUBIVO
UFLOPMPHJ JPDMFBOFS NBTJI EBMBN QSPTFTQFNCBOHVOBOVOUVLEJUFSBQLBOQBEB
tahun 2015.
t 4FSUJmLBTJEJJEBOH-JOHLVOHBn
BMBN IBM TFSUJmLBTJ 4JTUJN .BOBKFNFO -JOHLVOHBO
1FSTFSPBO UFMBI NFNJMJLJ TFSUJmLBTJ
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serta kualitas produk yang dihasilkan. Karena pencapaian inilah pada tahun 2014 Perseroan
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t ,FTFUBSBBOFOEFSEBO,FTFNQBUBO,FSKB
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,FTFNQBUBOLFSKB 4FUJBQ QPTJTJ LPTPOH EJVNVNLBO LFQBEB
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LFSKBQPQVMFSTFQFSUJ+PC4USFFUEBO+PCT 4FUJBQ LFCVUVIBO UFOBHB LFSKB EJTFUVKVJ
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1SPTFT QFNBTVLBO EBUB EBO TFMFLTJ BXBM
97
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
selection will be automatic through Rene Portal gives equal opportunity to all applicants and
start working when all the requirements are fulfillled.
B. Equal gender - The policy is made without any discrimination of
gender which is discern the increment of female workers from year to year, and in 2014 there were
95 female employees compared to 88 in 2013.
- The significant sign showed that there were 2 female apprentice were accepted in the training
in the fields where the jobs were done by male employees before.
t 5SBJOJOH
Various types of training to improve and competency of the employees in Health, Safety and Environment
K3L of were carried out by the Company internally and externally such as:
Internal Training: - Training of Over head Crane, forklift, Fire
Extinguisher APAR, Material Safety Data Sheet MSDS, Handling of spilt chemicals, 5S, Scaffolding,
API 5CT Specification, Basic Fire Fighting, Basic Measurement, CNC Lathe Level I, Confined Space
H2S, Grinding Safety, Manual Handling Safety, Safety Visit, HIRADC, OHSAS 18001 and ISO 14001;
- Training of P3 and Lock Out Tag Out LOTO. External Training:
- Training of Program of Waste Treatment PROPER, Corporate Social Responsibility CSR, Hazard
Identification Risk Assessment and Determine Control HIRADC, First Aid training P3K, MSDS,
Training of Hazardous Waste Handling B3, Occupational Health Safety Assessment System
OHSAS18001, ISO14001, Fire fighter class A,B,C and D, Forklift, ISO 19001, Basic Health and Safety
Specialist, Lead Auditor, Manager of Water and Air Pollution Control, SMK3 Auditor, STOP, UPLUKL
Reporting and Gas Leakage.
t BDJMJUJFTBOE4BGFUZJO8PSL1MBDF
To ensure that the working condition of the Company is good, implement the scheme of monitor, evaluation of
performance K3L where the results of the monitoring and evaluation will be used as reference to make
development plans and trainings on a regular basis in fulfillling the parameters related to K3L. The program to
reduce the air pollution in a conventional way or from gas houses are looked into by the Company among
others: EJMBLVLBO TFDBSB PUPNBUJT EJ QPSUBM 3FOF
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t 1FMBUJIBO
1FMBUJIBOTFCBHBJVQBZBQFOJOHLBUBOLPNQFUFOTJ LBSZBXBOEJCJEBOH,FTFIBUBO
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98
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
- Improve the efficiency of the furnace with the replacement of refractory ceramic;
- Converted the source of energy from fuel oil to natural gas from 2005;
- Installed scrubber in the chimney of electroplating division.
The Company has strategic plans in reducing the air pollution by using natural gas as main source of energy
for all production facilities and utilizing environment friendly refrigerant for AC. The Company is committed
to provide healthy and safe working condition by identifying risks in all activities in the processes of the
Company and later impose the control of the risks from all dangers according to the results of the evaluation
from those respective risks. The hierarchy of risk control is in the steps as follows:
- Elimination of process, tools equipment machinery, material and dangerous behaviour
- Substitution of process, tools equipment machinery, material and dangerous behaviour
- Artificial Engineering to the process and tool equipmentmachinery which may cause dangers
- Administrative action for controlling process, equipmentmachinery, material and dangerous
behaviour - Use of personal protective equipment PPE.
t 3BUFPGDDJEFOUJOXPSLQMBDF
The Rate of accident in the work place of the Company has decreased from year to year. The graphic below
shows the trend of the accident in terms of lost time injury rate LTIR and total recordable injury rate TRIR.
.FOJOHLBULBO FmTJFOTJ GVSOBDF EFOHBO QFOHHBOUJBOSFGSBDUPSZDFSBNJD
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CBIBO dan perilaku berbahaya.
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QFSBMBUBONFTJO bahan dan perilaku berbahaya.
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533 5PUBM3FDPSEBCMFOKVSZ3BUF
TRIR = No of Recordable Injury case YTD x 1.000.000
Total Man Hour YTD
LTIR = No of Accident case YTD x 1.000.000
Total Man Hour YTD
99
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
“Safety Day” is an annual event. Apart from the Safety and Environment done on a routine basis, the
Company is dedicated a full day for this event. On Safety Day there is no production, and all concentrate
and aim at Safety and Environment matters. This shows that the management and team are committed
to put safety as first priority.
The programs are set to the all aspects of Health and Safety in the factory site and also on the road and
residential areas. Safety is not only in the working place. The carried out activities among others are as follows:
X
Activity and Training which are related to safety and environment
- Hose drill competition is one of the events of the speed and accuracy to extinguish fire and save the
victims in the fire.
- Training of LOTO Lock Out Tag Out given to the employees to enrich their knowledge and capability
to identify and isolate the source of dangerous energy during the process of maintenance or repair
of machineries.
- Smart and accurate HSE quiz is a competition of knowledge among departments where the
objective is to measure the stage of understanding of employees towards HSE procedures and
regulations.
- Incident of Injury Free Training is one of the training activities describing the procedures and regulation,
safety man and APD are not only to avoid the happening of accident, but also depending on
the mental condition of the employee such as frustration, in a hurry, tiredness and ignorant.
- Gas leakage and Fire evacuation Drill is a simulation training if fire broke out and evacuation
acts when the fire is not able to extinguish. From this training, it is expected that the employees are
ready to anticipate any unexpected happenings such as fire and other urgent situation.
- OH Exhibition is an exhibition of Safety equipment in the work place and participated by a few K3
equipment suppliers. - Sort, Set in order, Shine, Standardize, Sustain
5S competition is a competition among the departments. This competition the evaluation
follows the standard of 5S, Seiri, Seiton, Seiso, Seiketsu and Shitsuke.
- Making biopore absorbing hole to make catchment area in PT CT garden area in order to plants around
company grow more fertile. i4BGFUZ BZw BEBMBI BDBSB ZBOH EJBEBLBO TFUJBQ
UBIVO 4FMBJO EBSJ ,FTFMBNBUBO EBO -JOHLVOHBO ZBOH CJBTB EJKBMBOLBO
1FSTFSPBO NFOEFEJLBTJ TBUV
hari penuh untuk acara ini. Pada hari tersebut tidak BEBQSPEVLTJ
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Adapun kegiatan yang dilaksanakan antara lain sbb:
X
Kegiatan dan Pelatihan yang berhubungan EFOHBOLFTFMBNBUBOEBOMJOHLVOHBO
PTF SJMM PNQFUJUJPO NFSVQBLBO TBMBI TBUV FWFOU QFSMPNCBBO LFDFQBUBO TFSUB
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kebakaran.
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LBSZBXBOBLBO TJBQ NFOHBOUJTJQBTJ LFKBEJBO ZBOH UJEBL
diinginkan seperti kebakaran dan kondisi darurat lainnya.
o 0 YIJCJUJPO NFSVQBLBO QBNFSBO BMBU QFSMFOHLBQBO ,FTFMBNBUBO EBO
,FTFIBUBO ,FSKB ZBOH EJJLVUJ CFCFSBQB supplier perlengkapan K3.
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100
PT CITRA TUBINDO Tbk Laporan Tahunan 2014 Annual Report
X
FBMUI3FMBUFEDUJWJUJFT
- Blood donation is one of the social activities to help PMI to supply blood in Batam.
- Glucose and Blood Pressure Examination is the activity to check sugar content in the blood and
blood pressure to all employees to make sure the status of their health of early detection and easier
to handle consequently.
- Hepatitis Seminar is to explain what is hepatitis, reason of why hepatitis, risks of hepatitis and steps
to avoid of hepatitis. - Drug hazard seminar and exhibition that explain
what is drug hazards, risks of drugs and steps to avoid from using drugs.
t 4QSPHSBNJO4VCTJEJBSZDPNQBOJFT A Company’s subsidiary company whose business
activities is in Logistic and Port services has also conducted training related to the environment and safety among
others were : Defensive Driving Training DDT; Techniques of maintaining motor vehicles SCANIA; Operator of Lift
Operator Pesawat Angkat-OPA SIO Crane, Loader, Forklift and Reach Stacker; Training for heavy equipment; Rigging
Signalmen. Training for ISPS Code International Ship and Port Facility Security; Training in Fire Fighting Drill;
Training in First Aid; Training in Chemical Handling; Incident Injury Free Training; Training for IMO International
Maritime Organization; Training in K3; periodic employees medical check up and inspect moving equipment;
Apart from the trainings stated above, the Company also do activities in 2014 to improve HSE programs
such as follows: t OTQFDUJPOPG,-BOE514PGIB[BSEPVTXBTUF
t .POJUPSJOH UIF FOWJSPONFOU BOE FYBNJOBUJPO PG Emission;
t 4BGFUZ5BML t 4BGFUZWJTJUUPDPOUSBDUPS
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t NFSHFODZFWBDVBUJPOSJMM
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Strategy of social and community development is formulated into 3 categories which have been
introduced in 2014:
- JUSB.3
Focus on the activities of the Company in continuous development of the community and being
independent,
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,FHJBUBO ZBOH CFSIVCVOHBO EFOHBO kesehatan:
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langkah untuk terhindar dari penggunaan narkoba.
t 1SPHSBN4BOBL1FSVTBIBBO Anak Perusahaan Perseroan yang bergerak
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