General Expenses Total Production Cost

Perincian TPC dapat dilihat pada tabel berikut : Tabel E.8 Perincian TPC Urea Formaldehid MANUFACTURING COST 1. Direct manufacturing cost - Raw Material Rp 93.876.513.149,60 - Utilitas Rp 83.085.746.151,19 - Maintenance and repair cost Rp 8.855.127.587,11 - Operating labor Rp 34.232.384.719,84 - Direct Supervisory Rp 5.134.857.707,98 - Operating supplies Rp 885.512.758,71 - Laboratory charges Rp 5.134.857.707,98 - Patents and Royalties Rp 6.846.476.943,97 Total Direct Manufacturing Cost Rp 238.051.476.726,36 2. Fixed Charges - Depresiasi Rp 18.290.591.699,87 - Pajak lokal Rp 7.084.102.069,69 - Asuransi Rp 1.771.025.517,42 Total Fixed Charges Rp 27.145.719.286,98 3. Plant Overhead Cost POC Rp 17.116.192.359,92 Total Manufacturing cost Rp 282.313.388.373,26 GENERAL EXPENSES 1. Administrative cost Rp 8.513.800.000,00 2. Distribution and Selling Cost Rp 34.232.384.719,84 3. Research and Development Cost Rp 6.846.476.943,97 4. Finance Rp 10.417.797.161,30 Total General Expenses Rp 60.010.458.825,11 Total Product Cost TPC = Manufacturing Cost + General expenses Rp 342.323.847.198,36

D. Analisis Kelayakan Profitability Analisis

Analisis kelayakan diperuntukan untuk mengetahui apakah suatu pabrik layak untuk didirikan dilihat dari segi ekonominya. Untuk itu perlu diketahui harga penjualan dari produk yang dihasilkan. Analisis kelayakan ekonomi dapat diketahui dengan dua metode, yaitu: metode analisis kelayakan linier dan metode analisis kelayakan discounted cash flow. Berikut ini adalah tabel harga penjualan produk dari Pabrik Urea Formaldehid. Tabel E.9 Hasil Penjualan Produk Urea Formaldehid Produk Produksi kgjam Harga Rpkg Pendapatantahun Rptahun Urea Formaldehid 2.828,28 18.476,58 413.874.910.121,62 Total Penjualan Rp. 413.874.910.121,62 Profit: Sales = Rp 413.874.910.121,62 Total cost = TPC = Rp 342.323.847.198,36 Profit before tax P b = Rp 71.551.062.923,25 Taxes = 20 x P b = 20  Rp 71.551.062.923,25 = Rp 14.310.212.584,65 Profit after tax P a = Rp 71.551.062.923,25 - Rp 14.310.212.584,65 = Rp 57.240.850.338,60 1. Analisis Ekonomi Metode Linier a. Percent Return on Investment ROI ROI before taxes : ROI b = TCI P b x 100 = 3.226,04 208.355.94 Rp .923,25 71.551.062 Rp x 100 = 34,34 ROI after taxes : ROI a = TCI P a x 100 = 3.226,04 208.355.94 Rp .338,60 57.240.850 Rp x 100 = 27,47 Tabel 9.5 Minimum acceptable persent return on investment Industri Persen Return on Investment Sebelum Pajak Sesudah Pajak Low Avr High Low Avr High Chemical proses 15 30 45 7 15 21 Drugs 25 43 56 13 23 30 Petroleum 18 29 40 12 20 28 Metal 10 17 25 5 9 13 b. Pay Out Time POT POT before taxes : POT b = FCI 1 , P FCI b  =   1.742,13 177.102.55 Rp 1 , .923,25 71.551.062 Rp 1.742,13 177.102.55 Rp.   = 1,98 tahun POT after taxes : POT a = FCI 1 , P FCI a  =   1.742,13 177.102.55 Rp 1 , .338,60 57.240.850 Rp 1.742,13 177.102.55 Rp.   = 2,36 tahun Tabel 9.6 Acceptable pay out time untuk tingkat resiko pabrik Pay Out Time Industri Sebelum Pajak Sesudah Pajak Low Avr High Low Avr High Chemical proses 6,7 3,3 2,2 14,3 6,7 4,8 Drugs 4,0 2,3 1,8 7,7 4,3 3,3 Petroleum 5,6 3,4 2,5 8,3 5,0 3,6 Metal 10,0 5,9 4,0 20,0 11,1 7,7 c. Break Even Point BEP BEP = 100 x R 7 , V S R 3 , F a a a a a    Keterangan: F a = biaya tetap per tahun annual fixed expenses R a = biaya regulasi per tahun annual regulated expenses Va = biaya variabel per tahun annual variable expenses Sa = penjualan per tahun annual sales expenses Tabel E.10 Jumlah biaya yang dibutuhkan untuk perhitungan BEP Jenis Biaya Rp Annual fixed expenses Fa 27.145.719.286,98 Annual regulated expenses Ra Labour 34.232.384.719,84 Plant overhead 17.116.192.359,92 Direct Supervisory 5.134.857.707,98 Laboratorium 5.134.857.707,98 General Expense 60.010.458.825,11 Maintenance 8.855.127.587,11 Plant Supllies 885.512.758,71 Total 131.369.391.666,63 Annual sales expenses Sa 413.874.910.121,62 Annual variable expenses Va Bahan Baku 93.876.513.149,60 Utilitas 83.085.746.151,19