processed amount – defect amount processed amount
V.5. Perhitungan Rate of Quality Products
Rate of quality products adalah rasio produk yang baik good products sesuai dengan spesifiksi kualitas produk yang telah ditentukan terhadap jumlah
total produk yang diproses. Dengan menggunakan data produksi pada tabel 5.4. yaitu Total Products Processed, Total Reject Weight dan Total Scrap Weight.
Dalam perhitungan rasio rate of quality products ini process amount adalah data total products processed dan defect amount adalah data total reject weight dan
data total scrap weight. Dengan memasukkan data produksi tersebut di atas ke dalam rumusan 3.7 maka didapat :
Rate of Quality Products = x 100
Maka diperoleh rasio rate of quality products Casting Machine – 01 sd Casting
Machine – 07 adalah sebagai berikut : a.
Rate of Quality Products Casting Machine - 01 periode Agustus 2006 -
Defect amount = Total Reject Weight + Total Scrap Weight kg
= 4.237 kg + 3.044 kg = 7.281 kg -
Rate of Quality Products = kg
kg kg
455 .
724 .
3 281
. 7
455 .
724 .
3 −
x100 = 99.8
Dengan cara perhitungan yang sama maka untuk rasio rate of quality products Casting Machine – 01 sd Casting Machine – 01 untuk periode Agustus-
November 2006 adalah ditunjukkan pada tabel 5.15.
Universitas Sumatera Utara
Tabel 5.15. Rate of Quality Products Casting Machine Periode Agustus-November 2006
Mesin Periode
Total Good Products kg
Total Reject Weight kg
Total Scrap Weight kg
Total Products Processed kg
Defect amount kg
Rate of Quality Products
CM 01
Agustus 3,682,325
4,237 3,044
3,724,455 7,281
99.80450831 September
3,761,516 5,229
2,730 3,807,634
7,959 99.79097256
Oktober 3,635,781
5,100 3,447
3,678,406 8,547
99.76764392 November
3,682,325 4,237
3,044 3,724,455
7,281 99.80450831
CM 02
Agustus 3,820,323
4,665 3,144
3,863,268 7,809
99.79786543 September
4,033,778 5,992
2,946 4,077,583
8,938 99.78080152
Oktober 4,176,141
5,430 3,532
4,222,774 8,962
99.78776984 November
3,820,323 4,665
3,144 3,863,268
7,809 99.79786543
CM 03
Agustus 1,957,077
2,546 1,560
1,977,047 4,106
99.79231652 September
2,241,952 3,615
1,854 2,268,505
5,469 99.75891611
Oktober 2,201,947
3,434 1,767
2,221,344 5,201
99.76586247 November
1,957,077 2,546
1,560 1,977,047
4,106 99.79231652
CM 04
Agustus 1,855,253
2,049 1,603
1,874,746 3,652
99.80520028 September
2,836,619 3,258
2,013 2,864,795
5,271 99.81600778
Oktober 3,187,000
4,173 2,359
3,218,957 6,532
99.79707713 November
1,855,253 2,049
1,603 1,874,746
3,652 99.80520028
Universitas Sumatera Utara
Tabel 5.16. Rate of Quality Products Casting Machine Periode Agustus-November 2006 Lanjutan
Mesin Periode
Total Good Products kg
Total Reject Weight kg
Total Scrap Weight kg
Total Products Processed kg
Defect amount kg
Rate of Quality Products
CM 05
Agustus 3,257,942
4,073 3,035
3,289,319 7,108
99.78390664 September
2,567,655 3,507
2,225 2,593,814
5,732 99.77901268
Oktober 2,689,547
4,191 2,845
2,709,983 7,036
99.74036737 November
3,257,942 4,073
3,035 3,289,319
7,108 99.78390664
CM 06
Agustus 3,092,464
3,147 2,664
3,125,742 5,811
99.81409214 September
2,703,610 3,327
2,043 2,732,524
5,370 99.8034784
Oktober 2,690,731
4,756 2,496
2,719,235 7,252
99.73330735 November
3,092,464 3,147
2,664 3,125,742
5,811 99.81409214
CM 07
Agustus 2,509,238
2,982 2,306
2,536,505 5,288
99.79152416 September
2,617,295 3,708
2,321 2,637,225
6,029 99.77138849
Oktober 2,710,489
3,662 2,482
2,741,308 6,144
99.77587342 November
2,509,238 2,982
2,306 2,536,505
5,288 99.79152416
Universitas Sumatera Utara
5.6. Perhitungan Overall Equipment Effectivenes OEE