5.2.5. Distribution Resource Planning Worksheet
Dari perhitungan data diatas, maka dapat disusun perencanaan DRP untuk setiap DC dalam time bucket mingguan sebab lead time masing-masing DC tidak
melewati 1 bulan atau hanya dalam mingguan. Distribution resource planning sheet didapat setelah melalui beberapa tahapan,
yaitu: 1.
Gross Requirement : jumlah permintaan yang akan didistribusikan yang diperoleh dari hasil peramalan
2. Schedule receipt : jumlah penerimaan yang sudah terjadwal dari hasil PORel
sebelumnya 3.
Project On Hand : proyeksi jumlah persediaan yang masih ada pada suatu time- phased tertentu.
4. PORec Plan Order Receipt : jumlah pemesanan yang dijadwalkan pada periode
yang dibutuhkan 5.
PORel Plan Order Release : rencana pemesanan setelah informasi lead time diperhitungkan. Lead time adalah tenggang waktu antara pemesanan dan penerimaan
pesanan.
Distribution Resource Planning Worksheet untuk setiap masing-masing distribution center dapat dilihat pada Tabel 5.17 hingga tabel 5.22
Universitas Sumatera Utara
Tabel 5.21. Distribution Resource Planning Sheet untuk Distribution Center TIV
DC TIV Stock On Hand = 1.138
Order Quantity = 17.040 Safety stock = 9.286
Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR
4.128 4128
4128 4128
4128
4.712 4.712
4.712 4.712
3.810 3.810
3.810 3.810
SR 17.040
POH
1138 14.050
9.922 22.835
18.707 14.579
9.867 22.196
17.484 12.772
26.002 22.192
18.382 14.572
PORec 17.040
17.040 17.040
17.040 PORel
17.040 17.040
17.040 17.040
Ket Minggu
Past Due 14
15 16
17 18
19 20
21 22
23 24
25 26
GR 3.810
5.300 5.300
5.300 5.300
6.178 6.178
6.178 6.178
7.163 7.163
7.163 7.163
SR POH
14.572 10.762
22.502 17.202
11.902 23.642
17.464 11.286
22.148 15.970
25.847 18.684
11.521 21.398
PORec 17.040
17.040 17.040
17.040 17.040
PORel
17.040 17.040
17.040 17.040
17.040 Ket
Minggu Past Due
27 28
29 30
31 32
33 34
35 36
37 38
39 GR
6.392 6.392
6.392 6.392
6.392 8.438
8.438 8.438
8.438 6.709
6.709 6.709
6.709 SR
POH 21.398
15.006 25.654
19.262 12.870
23.518 15.080
23.682 15.244
23.846 17.137
10.428 20.759
14.050 PORec
17.040 17.040
17.040 17.040
17.040
PORel
17.040 17.040
17.040 17.040
17.040
Universitas Sumatera Utara
Tabel 5.21. Distribution Resource Planning Sheet untuk Distribution Center TIV Lanjutan
Ket Minggu
Past Due
40 41
42 43
44 45
46 47
48 49
50 51
52 GR
6.709 7.850
7.850 7.850
7.850 5.577
5.577 5.577
5.577 5.577
7.983 7.983
7.983 SR
POH 14.050
24.381 16.531
25.721 17.871
10.021 21.484
15.907 10.330
21.793 16.216
25.273 17.290
9.307 PORec
17.040 17.040
17.040 17.040
17.040
PORel 17.040
17.040 17.040
17.040
Tabel 5.22. Distribution Resource Planning Sheet untuk Distribution Center SM
DC TIV Stock On Hand = 3561
Order Quantity = 85170 Safety stock = 24.809
Lead Time = 1 Minggu
Ket Minggu
Past Due
1 2
3 4
5 6
7 8
9 10
11 12
13 GR
16.615 16.615
16.615 16.615
16.615 23.292
23.292 23.292
23.292 20.685
20.685 20.685
20.685 SR
85.170
POH 3561
72.116 55.501
38.886 107.441
90.826 67.534
44.242 106.120
82.828 62.143
41.458 105.943
85.258
PORec 85.170
85.170 85.170
PORel 85.170
85.170 85.170
Universitas Sumatera Utara
Tabel 5.22. Distribution Resource Planning Sheet untuk Distribution Center SM Lanjutan
Ket Minggu
Past Due 14
15 16
17 18
19 20
21 22
23 24
25 26
GR 20.685
27.774 27.774
27.774 27.774
28.533 28.533
28.533 28.533
27.928 27.928
27.928 27.928
SR POH
85.258 64.573
36.799 94.195
66.421 38.647
95.284 66.751
38.218 94.855
66.927 38.999
96.241 68.313
PORec 85.170
85.170 85.170
85.170
PORel 85.170
85.170 85.170
85.170 Ket
Minggu Past Due
27 28
29 30
31 32
33 34
35 36
37 38
39 GR
20.898 20.898
20.898 20.898
20.898 23.600
23.600 23.600
23.600 16.828
16.828 16.828
16.828 SR
POH 68.313
47.415 26.517
90.789 69.891
48.993 25.393
86.963 63.363
39.763 108.105
91.277 74.449
57.621 PORec
85.170 85.170
85.170
PORel
85.170 85.170
85.170 85.170
Ket Minggu
Past Due
40 41
42 43
44 45
46 47
48 49
50 51
52 GR
16.828 19.117
19.117 19.117
19.117 14.687
14.687 14.687
14.687 14.687
25.284 25.284
25.284 SR
POH 57.621
40.793 106.846
87.729 68.612
49.495 34.808
105.291 90.604
75.917 61.230
35.946 95.832
70.548 PORec
85.170 85.170
85.170
PORel 85170
85170
Universitas Sumatera Utara
Tabel 5.23. Distribution Resource Planning Sheet untuk Distribution Center TSML
Stock On Hand = 2291 Order Quantity = 65.468
Safety stock = 85.630 Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR 63.825
63.825 63.825
63.825 63.825
83.686 83.686
83.686 83.686
72.940 72.940
72.940 72.940
SR 196.404
POH 2291
134.870 136.513
138.156 139.799
141.442 123.224
105.006 86.788
134.038 126.566
119.094 111.622
104.150
PORec 196.404
65.468 65.468
65.468 65.468
65.468 65.468
65.468 130.936
65.468 65.468
65.468 65.468
PORel 65.468
65.468 65.468
65.468 65.468
65.468 65.468
130.936 65.468
65.468 65.468
65.468 65.468
18 17
Ket Minggu
Past Due
14 15
16 17
18 19
20 21
22 23
24 25
26 GR
72.940 100.239
100.239 100.239
100.239 108.451
108.451 108.451
108.451 113.610
113.610 113.610
113.610 SR
POH 104.150
96.678 127.375
92.604 123.301
88.530 111.015
133.500 90.517
113.002 130.328
147.654 99.512
116.838
PORec 65.468
130.936 65.468
130.936 65.468
130.936 130.936
65.468 130.936
130.936 130.936
65.468 130.936
PORel 130.936
65.468 130.936
65.468 130.936
130.936 65.468
130.936 130.936
130.936 65.468
130.936 65.468
36
Ket Minggu
Past Due 27
28 29
30 31
32 33
34 35
36 37
38 39
GR 91.467
91.467 91.467
91.467 91.467
110.429 110.429
110.429 110.429
82.353 82.353
82.353 82.353
SR POH
116.838 90.839
130.308 104.309
143.778 117.779
138.286 93.325
113.832 134.339
117.454 100.569
149.152 132.267
PORec
65.468 130.936
65.468 130.936
65.468 130.936
65.468 130.936
130.936 65.468
65.468 130.936
65.468
PORel 130.936
65.468 130.936
65.468 130.936
65.468 130.936
130.936 65.468
65.468 130.936
65.468 65.468
Universitas Sumatera Utara
Tabel 5.23. Distribution Resource Planning Sheet untuk Distribution Center TSML Lanjutan
Ket Minggu
Past Due
40 41
42 43
44 45
46 47
48 49
50 51
52 GR
82.353 93.876
93.876 93.876
93.876 68.531
68.531 68.531
68.531 68.531
107.340 107.340
107.340 SR
POH 132.267
115.382 86.974
124.034 95.626
132.686 129.623
126.560 123.497
120.434 117.371
140.967 99.095
122.691 PORec
65.468 65.468
130.936 65.468
130.936 65.468
65.468 65.468
65.468 65.468
130.936 65.468
130.936
PORel 65.468
130.936 65.468
130.936 65.468
65.468 65.468
65.468 65.468
130.936 65.468
130.936
Tabel 5.24. Distribution Resource Planning Sheet untuk Distribution Center GCKM
Stock On Hand = 405 Order Quantity = 32886
Safety stock = 2407 Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR 1.158
1.158 1.158
1.158 1.158
1.549 1.549
1.549 1.549
1.320 1.320
1.320 1.320
SR
32.886
POH 405
32.133 30.975
29.817 28.659
27.501 25.952
24.403 22.854
21.305 19.985
18.665 17.345
16.025
PORec PORel
Universitas Sumatera Utara
Tabel 5.24. Distribution Resource Planning Sheet untuk Distribution Center GCKM Lanjutan
Ket Minggu
Past Due 14
15 16
17 18
19 20
21 22
23 24
25 26
GR 1.320
1.751 1.751
1.751 1.751
1.852 1.852
1.852 1.852
1.953 1.953
1.953 1.953
SR POH
16.025 14.705
12.954 11.203
9.452 7.701
5.849 3.997
35.031 33.179
31.226 29.273
27.320 25.367
PORec 32.886
PORel 32886
Ket Minggu
Past Due 27
28 29
30 31
32 33
34 35
36 37
38 39
GR 1.643
1.643 1.643
1.643 1.643
2.155 2.155
2.155 2.155
1.805 1.805
1.805 1.805
SR POH
25.367 23.724
22.081 20.438
18.795 17.152
14.997 12.842
10.687 8.532
6.727 4.922
3.117 34.198
PORec 32.886
PORel
32886 Ket
Minggu Past Due
40 41
42 43
44 45
46 47
48 49
50 51
52 GR
1.805 2.358
2.358 2.358
2.358 1.967
1.967 1.967
1.967 1.967
3.413 3.413
3.413 SR
POH 34.198
32.393 30.035
27.677 25.319
22.961 20.994
19.027 17.060
15.093 13.126
9.713 6.300
2.887 PORec
PORel
Universitas Sumatera Utara
Tabel 5.25. Distribution Resource Planning Sheet untuk Distribution Center HMT
Stock On Hand = 1588 Order Quantity = 62.016
Safety stock = 10.661 Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR 6.729
6.729 6.729
6.729 6.729
9.250 9.250
9.250 9.250
8.285 8.285
8.285 8.285
SR POH
1588 56.875
50.146 43.417
36.688 29.959
20.709 11.459
64.225 54.975
46.690 38.405
30.120 21.835
PORec 62.016
62.016 PORel
Ket Minggu
Past Due
14 15
16 17
18 19
20 21
22 23
24 25
26 GR
8.285 11.434
11.434 11.434
11.434 12.195
12.195 12.195
12.195 12.434
12.434 12.434
12.434 SR
POH 21.835
13.550 64.132
52.698 41.264
29.830 17.635
67.456 55.261
43.066 30.632
18.198 67.780
55.346
PORec 62.016
62.016 62.016
PORel
Ket Minggu
Past Due 27
28 29
30 31
32 33
34 35
36 37
38 39
GR 9.671
9.671 9.671
9.671 9.671
11.250 11.250
11.250 11.250
8.115 8.115
8.115 8.115
SR POH
55.346 45.675
36.004 26.333
16.662 69.007
57.757 46.507
35.257 24.007
15.892 69.793
61.678 53.563
PORec
62.016 62.016
PORel
Universitas Sumatera Utara
Tabel 5.25. Distribution Resource Planning Sheet untuk Distribution Center HMT Lanjutan
Ket Minggu
Past Due 40
41 42
43 44
45 46
47 48
49 50
51 52
GR 8.115
9.065 9.065
9.065 9.065
6.644 6.644
6.644 6.644
6.644 10.754
10.754 10.754
SR POH
53.563 45.448
36.383 27.318
18.253 71.204
64.560 57.916
51.272 44.628
37.984 27.230
16.476 67.738
PORec 62.016
62.016
PORel
Tabel 5.26. Distribution Resource Planning Sheet untuk Distribution Center TSMS
DC TSMS Stock On Hand = 2.291
Order Quantity = 90.702 Safety stock = 18.390
Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR 16.179
16.179 16.179
16.179 16.179
21.966 21.966
21.966 21.966
18.623 18.623
18.623 18.623
SR 90.702
POH 2291
76.814 60.635
44.456 28.277
102.800 80.834
58.868 36.902
105.638 87.015
68.392 49.769
31.146
PORec 90.702
90.702 PORel
90.702 90.702
90.702
Universitas Sumatera Utara
Tabel 5.26. Distribution Resource Planning Sheet untuk Distribution Center TSMS Lanjutan
Ket Minggu
Past Due 14
15 16
17 18
19 20
21 22
23 24
25 26
GR 18.623
24.162 24.162
24.162 24.162
24.614 24.614
24.614 24.614
24.637 24.637
24.637 24.637
SR POH
31.146 103.225
79.063 54.901
30.739 97.279
72.665 48.051
23.437 89.525
64.888 40.251
106.316 81.679
PORec 90.702
90.702 90.702
90.702
PORel 90.702
90.702 90.702
Ket Minggu
Past Due 27
28 29
30 31
32 33
34 35
36 37
38 39
GR 19.384
19.384 19.384
19.384 19.384
23.393 23.393
23.393 23.393
17.700 17.700
17.700 17.700
SR POH
81.679 62.295
42.911 23.527
94.845 75.461
52.068 28.675
95.984 72.591
54.891 37.191
19.491 92.493
PORec 90.702
90.702 90.702
PORel
90.702 90.702
90.702 Ket
Minggu Past Due
40 41
42 43
44 45
46 47
48 49
50 51
52 GR
17.700 20.428
20.428 20.428
20.428 14.641
14.641 14.641
14.641 14.641
20.993 20.993
20.993 SR
POH 92.493
74.793 54.365
33.937 104.211
83.783 69.142
54.501 39.860
25.219 101.280
80.287 59.294
38.301 PORec
90.702 90.702
PORel 90.702
90.702
Universitas Sumatera Utara
Tabel 5.27. Distribution Resource Planning Sheet untuk Distribution Center TDR
Stock On Hand = 1.815 Order Quantity = 62.827
Safety stock = 19.734 Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR 6.274
6.274 6.274
6.274 6.274
6.601 6.601
6.601 6.601
5.127 5.127
5.127 5.127
SR 62.827
POH 1815
58.368 52.094
45.820 39.546
33.272 26.671
82.897 76.296
69.695 64.568
59.441 54.314
49.187
PORec 62.827
PORel Ket
Minggu Past Due
14 15
16 17
18 19
20 21
22 23
24 25
26 GR
5.127 7.318
7.318 7.318
7.318 9.085
9.085 9.085
9.085 11.237
11.237 11.237
11.237 SR
POH 49.187
44.060 36.742
29.424 22.106
77.615 68.530
59.445 50.360
41.275 30.038
81.628 70.391
59.154
PORec 62.827
62.827
PORel
Ket Minggu
Past Due 27
28 29
30 31
32 33
34 35
36 37
38 39
GR 10.557
10.557 10.557
10.557 10.557
14.439 14.439
14.439 14.439
11.705 11.705
11.705 11.705
SR POH
59.154 48.597
38.040 27.483
79.753 69.196
54.757 40.318
25.879 74.267
62.562 50.857
39.152 27.447
PORec 62.827
62.827
PORel
Universitas Sumatera Utara
Tabel 5.27. Distribution Resource Planning Sheet untuk Distribution Center TDR Lanjutan
Ket Minggu
Past Due 40
41 42
43 44
45 46
47 48
49 50
51 52
GR 11.705
13.722 13.722
13.722 13.722
9.563 9.563
9.563 9.563
9.563 13.070
13.070 13.070
SR POH
27.447 78.569
64.847 51.125
37.403 23.681
76.945 67.382
57.819 48.256
38.693 25.623
75.380 62.310
PORec 62.827
62.827 62.827
PORel
Tabel 5.28. Distribution Resource Planning Sheet untuk Distribution Center AWS
Stock On Hand = 1.544 Order Quantity = 54.166
Safety stock = 7.371 Lead Time = 1 Minggu
Ket Minggu
Past Due 1
2 3
4 5
6 7
8 9
10 11
12 13
GR 4.328
4.328 4.328
4.328 4.328
6.190 6.190
6.190 6.190
5.493 5.493
5.493 5.493
SR
54.166
POH 1544
51.382 47.054
42.726 38.398
34.070 27.880
21.690 15.500
9.310 57.983
52.490 46.997
41.504
PORec 54.166
PORel 54.166
Universitas Sumatera Utara
Tabel 5.28. Distribution Resource Planning Sheet untuk Distribution Center AWS Lanjutan
Ket Minggu
Past Due 14
15 16
17 18
19 20
21 22
23 24
25 26
GR 5.493
7.441 7.441
7.441 7.441
7.913 7.913
7.913 7.913
8.283 8.283
8.283 8.283
SR POH
41.504 36.011
28.570 21.129
13.688 60.413
52.500 44.587
36.674 28.761
20.478 12.195
58.078 49.795
PORec 54.166
54.166
PORel 54.166
54.166 Ket
Minggu Past Due
27 28
29 30
31 32
33 34
35 36
37 38
39 GR
6.840 6.840
6.840 6.840
6.840 8.715
8.715 8.715
8.715 7.022
7.022 7.022
7.022 SR
POH 49.795
42.955 36.115
29.275 22.435
15.595 61.046
52.331 43.616
34.901 27.879
20.857 13.835
60.979 PORec
54.166 54.166
PORel 54.166
54.166 Ket
Minggu Past Due
40 41
42 43
44 45
46 47
48 49
50 51
52 GR
7.022 8.738
8.738 8.738
8.738 6.876
6.876 6.876
6.876 6.876
11.135 11.135
11.135 SR
POH 60.979
53.957 45.219
36.481 27.743
19.005 12.129
59.419 52.543
45.667 38.791
27.656 16.521
59.552 PORec
54.166 54.166
PORel 54.166
54.166
Sumber : Pengolahan Data
Universitas Sumatera Utara
5.2.6. Pegging Information
Kategori