Physical contamination Validation, Verification and Improvement of The Food Safety Management System

86 Are personnel in production areas required to wash and or sanitize hands: a. Before starting any food activities? b. Immediately after using the toilet or blowing the nose? c. Immediately after handling potentially contaminated material? Belum ada persyaratan terkait cuci dan kebersihan tangan Are personnel required to refrain from sneezing or coughing, is spitting prohibited? Belum ada himbauan tata cara terkait bersin dan batuk Are fingernails kept clean and trimmed? Belum ada kebijakan karyawan terkait produksi harus berkuku bersih dan selalu dipotong pendek

13.8 Personal behaviour

Is there a documented policy that at minimum: a. States that smoking, eating and chewing is permitted in designated areas only? b. Refers to wearing of jewellery in food processing areas? c. States that personal items such as smoking materials and medicines must be kept in designated areas only? d. Prohibits the use of nail polish, false nails and false eye lashes in food processing and food handling areas? e. Requires that personal lockers are kept free from rubbish and soiled clothing? f. Prohibits storage of product contact tools and equipment in personal lockers? Belum ada kebijakan dari perusahaan terkait Personal behaviour seperti tidak boleh merokok, makan, mengunyah permen karet dan penggunan perhiasan diarea proses serta kebijakan pembersiahan kuku dll Rework 14.1 General requirements Is rework stored, handled and used in such a manner that product safety and quality are maintained? NA Tidak ada proses rework seluruh produk yang keluar spesifikasi akan dibuang ke lagoon Is rework easily traceable? NA Idem

14.2 Storage, identification and traceability

Is stored rework protected from exposure to microbiological, chemical and physical contamination? NA Idem Is rework containing allergens segregated from regular non-allergen materials? NA Idem Is rework traceable throughout the process? NA Idem Are traceability records for rework maintained? NA Idem Do records for rework materials contain all the necessary information for traceability? NA Idem

14.3 Rework usage

Where rework is added to product in-line, is the acceptable quantity, type and conditions of the rework known? NA Tidak ada proses rework seluruh produk yang keluar spesifikasi akan dibuang ke lagoon Are the process step, method of addition, and any required pre-processing stages defined? NA Tidak ada proses rework seluruh produk yang keluar spesifikasi akan dibuang ke lagoon 87 If rework activities involve removing the product from filled or wrapped packages, are precautions taken to ensure that the product is not contaminated with packaging materials? NA Tidak ada proses rework seluruh produk yang keluar spesifikasi akan dibuang ke lagoon Product recall 15.1 General requirements Is there a system in place to identify and segregate products that fail to meet required food safety standards? Setiap produk jadi simpan di reservoir dan out spec product di buang ke lagoon Does the traceability system allow for the removal of products that fail to meet required food safety standards? Setiap produk yang telah diidentifikasi dan segregated

15.2 Product recall requirements

Does the organization maintain a current list of key contacts members of the recall team? Produk tidak memungkinkan untuk di tarik karena didistribusikan melalui perpipaan In the event of a recall due to immediate hazards, is there a procedure to review products produced under similar and same conditions? Walaupun tidak direcall perusahaan memiliki procedure untuk penanganan ketidak sesuani Does the procedure for recall consider public warnings if the product being withdrawn poses immediate health hazards? Baru ada di Manual Mutu, Belum ada secara khusus untuk public warning Warehousing 16.1 General requirements Are materials and products stored in clean, dry and well ventilated locations? Material dalam bentuk cairan dan gas dan di lokasi yang memadai lihat foto Are materials and products protected from potential sources of contaminants such as dust, odour, fumes, etc. Material dalam bentuk cairan dan gas dan di lokasi yang memadaiunutk mehindri kontaminasi lihat foto

16.2 Warehousing requirements

Are conditions in warehouses controlled to ensure product integrity? Ya gudang material di segregasi masing –masing area semisal CO2 dan PAC Are products stacked in such a way as to prevent damage to the lower layers? NA Bentuk produk dalam bentuk cair dan gas Are chemicals and waste materials stored separately from raw materials and finished products? Ya, chemical dan waste product sudah terpisah di lagoon Are nonconforming materials segregated from conforming materials? NA Setiap material yang NG akan di kembalikan Is a quarantine area designated for storing nonconforming materials? Seluruh material di check sebelum diterima, jika out spec akan di kembalikan pada supplier Does the organization practice FIFO or FEFO? Untuk FIFO material sudah dijalanakan dimana yang pertama masuk akan di gunakan Are gasoline or diesel powered fork lift used in food ingredient or product storage areas? NA Tidak ada forklift yang digunakan perusahaan 16.3 Vehicles, conveyances and containers Are vehicles, conveyances and containers in good state of repair and clean? NA Produk yang dihasilkan disitribusikan melalui pemipaan tidak menggunakan kendaraan, tempat maupun conveyor